Rapid Prototyping Glossary

H

Definitions for commercial rapid prototyping, production, machining, casting, moulding, finishing and inspection terms.

Hand finishing

Manual fettling, sanding, scraping or polishing performed to improve a part after manufacture.

Hand-loaded insert

An insert, such as a metal bush or threaded component, placed into the mould manually before each cycle so it becomes encapsulated during moulding. It is common in prototype and lower-volume insert moulding.

Hard tool

A durable production-intent mould, usually steel, designed for higher life and tighter process control.

Hatch spacing

The distance between adjacent scan lines in powder-bed or vat-photopolymer processes.

Heat deflection temperature

HDT; the temperature at which a polymer deforms under a specified load.

Heat staking

A process that deforms a thermoplastic post with heat to retain another component.

Heat treatment

Any controlled heating and cooling cycle used to alter material structure or properties.

Heat-affected zone

HAZ; the region adjacent to a weld or laser cut where properties have changed because of heat exposure.

Heat-set insert

A metal insert installed into plastic by heat, allowing a durable threaded feature.

Heli-Coil insert

A wire thread insert used to create or restore durable internal threads.

High-mix low-volume

A manufacturing environment with many different part numbers produced in relatively small quantities.

High-pressure die casting

A die-casting method that forces molten metal into a die at high speed and pressure for fast-cycle production of detailed metal parts.

High-speed machining

CNC machining using high spindle speeds, optimised toolpaths and controlled chip loads for efficiency and finish.

HIP

Hot isostatic pressing; a high-pressure heat process used to close internal porosity in metal parts.

HIPS

High-impact polystyrene; a low-cost plastic often used for thermoforming, housings and support material.

HMC

Horizontal machining centre; a machining centre with a horizontally oriented spindle, often favoured for efficient chip evacuation and multi-face machining.

Hold pressure

The pressure maintained after initial mould fill to pack material and compensate for shrinkage.

Honing

A precision abrasive finishing process used to improve geometry and surface finish inside bores.

Horizontal machining centre

HMC; a CNC machining centre whose spindle is horizontal to the floor, commonly used with tombstones and pallet systems.

Hot isostatic pressing

The full term for HIP.

Hot runner

A heated runner system that keeps mould feed channels molten, reducing waste and improving cycle efficiency.

Hot runner system

A heated manifold-and-nozzle system that keeps polymer molten between the machine nozzle and the cavity gate. It reduces runner waste and can improve cycle efficiency compared with cold-runner tooling.

Hot-chamber die casting

A die-casting method in which the injection mechanism is immersed in molten metal, suiting lower-melting non-ferrous alloys.

Housing

A casing or enclosure that protects internal components, commonly prototyped by CNC machining, moulding or additive manufacture.

HP Multi Jet Fusion

The branded HP implementation of the Multi Jet Fusion powder-bed polymer process.

HSM

High-speed machining; a machining strategy using high spindle speeds, feed rates and optimised toolpaths to improve productivity and finish, especially on aluminium and complex parts.

Hybrid manufacturing

A broad term for combining additive, subtractive and sometimes formative processes in one workflow.

Hygroscopicity

A material's tendency to absorb moisture from the air, important for nylons, TPU and other polymers that require drying.

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