Rapid Prototyping Glossary

G

Definitions for commercial rapid prototyping, production, machining, casting, moulding, finishing and inspection terms.

G code

Alternative form of G-code; CNC machine instructions that govern movements, speeds, tool changes and related commands.

G-code

The machine code commonly used to command CNC machines and many 3D printers.

Galling

Severe adhesive wear that causes material transfer between sliding metallic surfaces.

Gang tooling

A tooling arrangement that holds multiple tools in sequence for turning or drilling operations.

Garnet

The abrasive mineral most commonly used in waterjet cutting to help erode material efficiently.

Gas-assisted injection moulding

An injection-moulding variant in which inert gas such as nitrogen is injected after the melt to hollow thicker sections, reduce sink marks and lighten the part.

Gate

The opening through which molten material enters a mould cavity.

Gate freeze

The condition in which the gate solidifies and no further material can be packed into the cavity; also called gate freeze-off. It is used to establish effective hold time.

Gate seal

The process condition at which the gate has frozen sufficiently that additional hold pressure no longer changes part mass. Gate seal studies are used to optimise hold time and avoid over-processing.

Gate vestige

The small scar or witness left on a part where the gate was removed.

Gating system

The sprue, runners and gates used to deliver material into a mould or casting cavity.

Gauge R&R

Gauge repeatability and reproducibility; a study used to assess measurement system variation.

GD&T

Geometric dimensioning and tolerancing; a symbolic system for controlling allowable geometric variation.

Geometric dimensioning and tolerancing

GD&T; the drawing language that communicates form, orientation, position, runout and related tolerance requirements.

Glass bead blasting

A blasting process using fine glass beads to clean and texture parts without heavy stock removal.

Glass transition temperature

Tg; the temperature range at which an amorphous polymer changes from glassy to rubbery behaviour.

Glass-filled nylon

A nylon grade reinforced with glass fibre to increase stiffness, heat resistance and dimensional stability.

Glass-reinforced polyester

GRP; a polyester matrix composite reinforced with glass fibres and used in tooling, housings and other lightweight structural applications.

Gloss level

The degree of surface reflectivity specified for a painted, moulded or coated finish.

Go/no-go gauge

A simple gauge that quickly verifies whether a feature falls within defined limits.

Gold plating

The application of a thin gold coating for conductivity, corrosion resistance, solderability, wear characteristics or decorative appearance.

Gouging

Unintended removal of extra material caused by an incorrect toolpath, set-up error or collision.

Granulate

Small polymer pellets or regrind particles used as moulding feedstock.

Gravity die casting

A reusable-die casting process in which molten metal fills the die under gravity rather than under high injected pressure.

Green machining

Machining a part before final sintering or heat treatment, when the material is softer and easier to cut.

Green part

An unsintered or partially cured part that still requires later thermal processing.

Grinding

A machining process using an abrasive wheel to achieve fine finish, close tolerance or both.

Grit blasting

A more aggressive blasting process than bead blasting, commonly used for cleaning or preparing a surface for coating.

GRP

Abbreviation for glass-reinforced polyester.

Gusset

A reinforcing rib or web used to stiffen a part or structure.

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